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フォトボラティックシリコンカッティングダイヤモンドワイヤーループソー

シリコン材料をダイヤモンドワイヤーで切断する場合、ループダイヤモンドワイヤーは高速で加工でき、切断が容易ではなく、チャタリングが発生しにくく、表面仕上げが向上します。シリコン切削の場合、表面仕上げは0.328〜0.6μmで、全体の厚さの変動は約10μmです。

diamond wire saw machine
Loop diamond wire saw machines

Performance

  1. Precision Cutting: Diamond Wire Loop saw machines excel in precision cutting tasks. They can achieve exceptionally accurate cuts with tight tolerances.

  2. Clean and Smooth Edges: These machines produce clean and smooth edges on the workpiece, minimizing the need for additional finishing processes.

  3. Minimized Material Loss: Diamond Wire Loop saw machines are designed to minimize material wastage. Their narrow kerf width ensures that very little material is removed during cutting.

  4. Versatility: They are versatile and suitable for a wide range of materials, making them valuable in diverse industries.

  5. Low Heat Generation: Due to their efficient cutting mechanism, these machines generate minimal heat during the cutting process, preventing material damage.

  6. Longevity: Diamond-coated wires have a longer lifespan compared to traditional abrasive cutting methods.

  7. Reduced Vibration: These machines typically produce less vibration during cutting compared to other methods, enhancing cutting accuracy.

  8. High Cutting Speed: Diamond Wire Loop saw machines can operate at relatively high cutting speeds, allowing for efficient production processes.

  9. Environmental Benefits: Their efficiency and reduced material wastage contribute to environmental sustainability by minimizing material consumption and waste generation.

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FAQ

Q: How does a diamond wire saw work?
Wire saws are most comparable in principle to that of a reciprocating saw or bandsaw. The Diamond wire is placed around a material that needs to be cut, or threaded through a bore hole, and is then run at speed to utilise abrasion to effectively cut through slab or reinforced steel.
Q: How thick is diamond wire?
The thickness of the diamond wire loop varies depending on the type. Here are the specifications: DW.050-T: Outer diameter ranges from 0.05 to 0.055 millimeters with a core wire diameter of 40 micrometers. DW.080-L: Outer diameter ranges from 0.08 to 0.085 millimeters with a core wire diameter of 60 micrometers. DW.150-L: Outer diameter ranges from 0.13 to 0.15 millimeters with a core wire diameter of 110 micrometers. DW.200-L: Outer diameter ranges from 0.18 to 0.20 millimeters with a core wire diameter of 150 micrometers. DW.250-L: Outer diameter ranges from 0.23 to 0.26 millimeters with a core wire diameter of 180 micrometers. CBN.250: Outer diameter ranges from 0.23 to 0.26 millimeters with a core wire diameter of 180 micrometers. DW.250-K: Outer diameter ranges from 0.23 to 0.26 millimeters with a core wire diameter of 180 micrometers. DW.350-L: Outer diameter ranges from 0.33 to 0.36 millimeters with a core wire diameter of 250 micrometers. CBN.350: Outer diameter ranges from 0.33 to 0.36 millimeters with a core wire diameter of 250 micrometers. DW.370-K: Outer diameter ranges from 0.35 to 0.38 millimeters with a core wire diameter of 280 micrometers. CBN.400: Outer diameter ranges from 0.38 to 0.41 millimeters with a core wire diameter of 300 micrometers. DW.450-L: Outer diameter ranges from 0.43 to 0.46 millimeters with a core wire diameter of 350 micrometers. DW.500-L: Outer diameter ranges from 0.48 to 0.52 millimeters with a core wire diameter of 400 micrometers. CBN-500: Outer diameter ranges from 0.48 to 0.52 millimeters with a core wire diameter of 400 micrometers.
Q: What is diamond wire made of?
The diamond wire type L is a nickel-plated core wire with a high concentration of nickel-coated diamonds. The diamonds are extremely firmly bonded to the core wire via an electroplating process. The nickel bonding is resistant to corrosion and has a very high bonding or holding force and thus a long service life.
Q: How to make diamond wire?
The method for manufacturing the diamond bead string comprises the following steps: evenly mixing metal powder, diamond and an organic binding agent; manufacturing a rough blank of the diamond bead string through pre-hot-pressing molding or metal injection molding (MIM); placing the rough blank in a high-temperature ...
Diamond Abrasive Products
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